Banelec has designed and manufactured a cutting-edge system that lifts and rotates fan case units for aircraft, ensuring the safety of engineers and minimizing the risk of damage to the equipment. This innovative solution was the result of a collaboration with a leading aircraft manufacturer, who sought a streamlined and safe method for handling fan case units during construction and finishing.
Fan case units play a critical role in aircraft engines, directing airflow and providing thrust. However, their large and heavy nature poses significant challenges for engineers working on them. Ensuring the safety of workers at different heights within the fan case was of utmost importance, leading to the demand for a technologically advanced solution.
Banelec took on the challenge and worked closely with the client to understand their specific needs and challenges. After a thorough analysis of existing processes and equipment, we proposed a system that could lift and rotate fan case units with precision and efficiency. The system, powered by electric jacks, was designed with safety as the top priority, allowing for customisable rotation and precise lifting and lowering capabilities.
The system, with three jacks positioned equal distances apart, featuring individual electrical control panels that work in unison to manipulate the system as needed, integrated with user-friendly interface allows operators to control the lifting and rotating process effortlessly using a radio control system, enhancing overall safety and efficiency.
Once the system was developed, Banelec collaborated with the client to seamlessly install and integrate it into their existing processes. The installation was executed efficiently, with minimal disruption to the client’s operations. Notably, this installation marked the first use of electric powered jacks within the flow line at the leading aircraft manufacturer, with plans for further installations in the near future.
The electric powered jacks provided precise and smooth lifting and rotating capabilities, reducing the risk of equipment damage and enhancing worker safety.
Banelec’s innovative solution not only addressed the client’s specific needs but also set a new standard for safely handling and maneuvering fan case units in the aerospace industry. This successful project solidified Banelec’s reputation as a leader in engineering and manufacturing solutions for various industries, highlighting their commitment to innovation and excellence.